Champian UH-200B Guide de dépannage

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Undercounter
High Temperature
Dishwashers
Installation/Operation Manual with Service Replacement Parts
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800.263.5798
3765 Champion Blvd.,
Winston-Salem, NC 27105
336/661-1556 Fax: 336/661-1660
Toll-free: 800.858.4477
Issue Date: 8.1.14
Manual P/N 0512241 rev. M
Printed in the USA
For machines beginning with S/N W11948 and above
Machine Serial No.
Models:
UH-200B UH-100B
UH-200 UH-100
UH-170B UL-100
UH-170
UH-200B
UH-170B
UH-100B
Vue de la page 0
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Résumé du contenu

Page 1 - Dishwashers

Undercounter High Temperature DishwashersInstallation/Operation Manual with Service Replacement Parts 2674 N. Service Road, Jordan Station Ontari

Page 2 - ATTENTION:

2InstallationElectrical Connections For dishwashers built prior to S/N 143261. Refer to the connection diagrams above.2. Models UH200, UH170,UH100,

Page 3 - REGISTER YOUR PRODUCT ONLINE

92Blank PageThis Page Intentionally left Blank

Page 4 - PRODUCT REGISTRATION

93Basic ServiceBasic ServiceDigital Temperature Display Board (UH200B Only) ... 94Digital Temperature Display Codes

Page 5 - Revision History

94Digiital Temperature Display Board - UH200B, UH200Service Bulletin501HTM3, UH200BApril 2008Part # 0512106 Digital Temperature Display Board The di

Page 6 - LIMITED WARRANTY

95 UH200B, UH200 - Digiital Temperature Display Board P/N 0512106 DIGITAL TEMPERATURE DISPLAY CODES Wash temperature is below 100°F Bad booster th

Page 7 - Table of Contents

96Timer Connection Diagram - All Models Timer Connection DiagramSolid State Timer P/N 0512105201, 401, 501, UH100, UH170, UH200 January 2009

Page 8 - Model Descriptions

97All Models - Timer Board Troubleshooting Test/Condition Indication/Cause Recomendation/Solution1. Run LED is litBoard has power

Page 9 - Receiving

98Timer Board Diagnostic Testing Press and release the SCRUB/EXT WASH switch if equipped If the green indicator light for the scrub switch flashes, t

Page 10 - Electrical Connections

3Installation Electrical Connections For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and aboveWARNING: Electrocution or serious

Page 11 - ATTENTION

4InstallationL1 L2 L3 N208-230VAC208-230VAC208-230 VAC115VACGRD(For machines beginning with S/N 14326 and above)THREE PHASE POWER CONNECTIONModel UH20

Page 12 - L1 L2 L3 N

5Installation Dishwashers shipped from the factory wired for 1 phase operation can be changed to 3 phase operation by following the procedure below.

Page 13 - Booster Heater Element

6InstallationElectrical Connections (continued) For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.Booster Heater/Wash Ta

Page 14 - (continued)

7Water Connections UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100 UH200B, UH170B and UH100B 1. All models have a 6 ft. exible hot water ll ho

Page 15 - Water Connections

81. All models have a 6ft. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[0.9 m]. 2. The drain hose is locat

Page 16 - Drain Connections

9Initial Start-up Check ListUH200B, UH170B, UH100B, UH200, UH170, UH100, UL100Make sure the scrap screen is in place.For Models UH200B, UH200, UH170B

Page 17 - Check List

10Initial Start-Up Booster Fill SwitchThe booster heater is refilled using the Booster Fill Switch. It is located behind the lower front access panel

Page 18 - Filling the Booster

11Booster Fill Switch shown in the ON. Dishwasher is ready for normal operation.BCInitial Start-Up Initial Start-Up Models: UH200B, UH170B, and UH100

Page 19 - Initial Start-Up

COPYRIGHT © 2012 All rights reserved Printed in the USAFor future reference, record your dishwasher information in the box below. Model Number___

Page 20 - Chemical Dispensing Pumps

121. Models UH200B, UH200, UH170B, UH170 are equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs b

Page 21

13Initial Start-UpFor Models UH200B, UH200, UH170B, and UH170, detergent enters the wash tank compartment through a fitting on the rear wall of the wa

Page 22

14Initial Start-UpChemical Dispensing Pumps Models UH100B, UH100 Hot Water Sanitization Dishwashers For Models UH100B and UH100, the dispensing pumps

Page 23

151. The Model UL100 is equipped with a built-in detergent dispensing pump, rinse-aid dispensing pump, and a sanitizer dispensing pump. (See the phot

Page 24

161. The chemical dispensing pump supply lines must be primed before they will pump the chemicals properly. Refer to the previous page for the locat

Page 25

171. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.2. Turn the dishwasher power switch ON. The swit

Page 26

18Chemical Dispensing PumpsModels UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100Initial Start-UpNOTE: The chemical dispensing pump speeds are n

Page 27 - Operation

191. Make sure the exible drain hose and the exible ll hose are not kinked, then turn the water supply on.2. Fully close the dishwasher front do

Page 28

20Normal Wash Mode (continued from previous page)OperationModels UH200B and UH200 (continued)Operation7. Open the front door and check the water leve

Page 29

21OperationModels UH200B and UH200Rinse Sentry ModeOperation As previously stated, the nal rinse water temperature must be a minimum 180-195ºF/82-91º

Page 30

http://www.championindustries.com/canada/registerREGISTER YOUR PRODUCT ONLINEMake sure you are connected to the internet then enter the address below.

Page 31

22OperationModels UH170B and UH170OperationWash Temperature GaugeFinal Rinse Temperature GaugeExtended Wash In-cycle LightExtended Wash Push buttonP

Page 32

23 OperationModels UH170B and UH170 (continued)OperationATTENTION If the dishwasher door is left open for more than 5 seconds during the normal wash m

Page 33

24The Extended Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard 70 s

Page 34 - IMPORTANT

251. Make sure the exible drain hose and the exible ll hose are not kinked, then turn the water supply on.2. Fully close the dishwasher front do

Page 35

26Wash/Final Rinse Temperature GaugePrime Push buttonIn-cycle LightStart Push buttonON-OFF/Drain Power SwitchOperationModel UL100 Low temperature Ch

Page 36 - Cleaning

279. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom ra

Page 37

28After Each Meal Period or every 8 Hours of Operation. For Models UH200B, UH200, UH170B, and UH170: 1. Open the dishwasher door.2. Press the lighte

Page 38

29 At the End of the DayFor Models UH200B, UH200, UH170B, and UH170: 1. Perform Steps 1-8 on the previous page.2. Remove the upper and lower rinse a

Page 39

30Flush the wash spray arms and nozzles with clean waterClean the upper and lower wash spray arm bearings.At the End of the DayFor Models UH100B, UH10

Page 40 - Maintenance

31Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a

Page 41 - Troubleshooting

PRODUCT REGISTRATION BY FAX (336) 661-1660 in the USA1-(800) 204-0109 in CanadaIMPORTANT IMPORTANTModelSerial #Date of Installation:Company Name

Page 42 - Left Blank

32Cleaning and MaintenanceMaintenanceModels UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100Daily Maintenance1. Make sure the water supply is on an

Page 43 - Service Replacement Parts

33TroubleshootingCondition Cause SolutionDishwasher will not run.Low or no water.Chemicals won’t feed intodishwasher.Door not closed.Main power OFF.

Page 44

34Blank PageThis Page Intentionally Left Blank

Page 45

35Service Replacement PartsService Replacement PartsIllustrations PageWash Pump and Motor Assembly - All Models ...

Page 46 - To drain

36Wash Pump/Motor Assembly - All Models12634579810111213

Page 47

37Item Part Description Qty. No. No.1 0512340 SCREW, M4, PHIL, PAN HD. 92 0512341 VOLUTE, PUMP 13 114144 NUT, M6 14 0501501 WASHER, LOCK

Page 48

38Wash Tank, Lower Piping and Drain Assembly - All ModelsTo upperwash ManifoldUH200B, UH200,UH170B, UH170To drainTo drainUH100B, UH100,UL1002134678910

Page 49

39Item Part Description Qty. No. No.All Models - Wash Tank, Lower Piping and Drain Assembly 1 0512136 SCREEN, SCRAP ASSY. 1 2 0712236 TUBE, OV

Page 50 - 4 Amp fuse before

40All Models - Wash Tank, Lower Piping and Drain Assembly 13 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 214 0512227 PUMP, DRAIN 115V 60 HZ

Page 51

41Blank PageThis Page Intentionally Left Blank

Page 52 - (All S/N’s)

i12.30.10 7 W11948 Corrected 120ºF to 140ºF 47 Item 16 changed to 0512297 61 Item 13 changed to 0512129 62 Corrected number

Page 53

422145898161917201514631310184Try replacing the 4 Amp fuse beforereplacing the circuit bd.71112Main Terminal Block and Timer Board Assembly - All Mode

Page 54

43Item Part Description Qty. No. No. All Models - Main Terminal Block and Timer Board Assembly1 107964 BUSHING, SNAP (ALL) 32 0312188 BASE, T

Page 55

44Control Thermostats and Center Bracket Assembly - All ModelsFor Booster Heater(Prior to S/N 14236)For Booster Heater(Beginning with S/N 14236 and ab

Page 56

45Item Part Description Qty. No. No.1 0512108 THERMOSTAT, BOOSTER (Beginning with S/N W14236 and above) UH100B, UH170B, UH200B Only

Page 57

46Booster Assembly - UH200B, UH170B, UH100B123456710911822161415171918141320151221UH200BUH170BUH100B121213131415

Page 58

47Item Part Description Qty. No. No.1 0509042 BOOSTER TANK 1 2 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SS 2 3 0508817 PLUG, 1/8 HEX COU

Page 59

48Fill Piping Assembly - UH200B, UH200, UH170B, UH170392568127141From Hot Water SupplyNote:This is a 3/4” Garden Hose FIttingTo Booster Inlet(UH200B,

Page 60

49Item Part Description Qty. No. No.1 0503679 CLAMP, SS GEAR-MIN. 5/16" 22 0502653 ELBOW, 90° 3/8" MPT X 1/2" HOSE 13 0502650

Page 61

50Upper Final Rinse Piping - UH200B, UH200, UH170B, UH170101387632114522121415115911

Page 62

51Item Part Description Qty. No. No.1 107417 HOSE, RUBBER 1/2ID X .84OD AR2 0503679 CLAMP, SS GEAR-MIN. 5/16-MAX.7/8 63 112728 FITT COMP 1/

Page 63

iiLimited WarrantyLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 2710

Page 64

52Wash and Rinse Spray Arm Assemblies - UH200B, UH200, UH170B, UH1701313151816161617201921117723242628293027252263112345610111212891432323232

Page 65

53Item Part Description Qty. No. No.1 0501478 WASHER, 17/64 id X 9/16" OD SST 42 107967 NUT, HEX 1/40-20 NYLON INSERT SST 43 H35509 HU

Page 66 - Fill Valve (UH100, UL100)

54Fill Piping Assembly - UH100B, UH100, UL100134567822269Note:This is a 3/4"garden hose fittingFrom Hot WaterSupplyTo Booster InletUH100BFill Val

Page 67

55Item Part Description Qty. No. No.1 0502653 ELBOW, 90 DEGR 3/8MPTX1/2 HOSE 12 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8 SS 43 0300065 SUPPORT

Page 68

56Fill Solenoid Valve - UH100B, UH100, UL100123495678

Page 69

57Item Part Description Qty. No. No.1 0504952 VALVE, FILL 5.0 GPM 12 0502803 SCREEN, SOL-VALVE STRAINER 13 0502804 GASKET, CAP 14 0504958

Page 70 - every 6 months for wear

58From Booster (UH100B)or Fill Valve (UH100, UL100)From Rinse AidPumpFromDetergentPump 55432816551From SanitizerPump910107Fill Chute Assemblyy - UH100

Page 71

59Item Part Description Qty. No. No.1 106090 TIE PLATE 22 0509048 GASKET, INLET CHUTE 13 0508867 CHUTE, INLET 14 0507709 WASHER, FLAT #1

Page 72 - Pink Rollers

60Wash/Rinse Spray Arm Assemblies - UH100B, UH100, UL100123456710913171161412128111516202123252624221819

Page 73

61Item Part Description Qty. No. No.1 0501478 WASHER, 17/64" IDX 9/16" OD SST 42 107967 NUT, HEX SST 1/4-20 NYLON INSERT 43 H35509

Page 74 - To Fill Chute

iiiRevision History ...iLimited Warranty .

Page 75

62Detergent Pump Assembly - UH200B, UH-200, UH170B, UH170, UH100B, UH100, UL10098776656643Yellow Rollers21510Check the squeeze tube every 6 months fo

Page 76

63Item Part Description Qty. No. No.1 0510870-1 GEARMOTOR, 115/60/1 12 114203 PUMP HD KIT, PERISTALIC 1 (Yellow Rollers)3 114202 TUBE A

Page 77

64RInse-Aid Pump Assembly - UH200B, UH200, UH170B, UH170321555947810To Injection Point611Pink RollersCheck the squeeze tube every 6 months for wear.

Page 78 - Control Panel - UH200B, UH200

65Item Part Description Qty. No. No.UH200B, UH200, UH170B, UH170 - Rinse-Aid Pump Assembly1 0510872-1 GEARMOTOR, RINSE-AID 115/60/1 12 0512325

Page 79

66Rinse-Aid Pump Assembly - UH100B, UH100, UL100146689To Fill Chute1023577

Page 80 - Control Panel - UH170B, UH170

67Item Part Description Qty. No. No.1 0503756 MOTOR, INJECTOR PUMP 12 0504822 SCREW, 8-32 X 1/2 PAN HD PH S.S 2 3 0706635 TUBE, ELEMENT ASS

Page 81 - UH170B, UH170 - Control Panel

68Sanitizer Pump Assembly - UL100To Injection Point1110

Page 82

69Item Part Description Qty. No. No.UL100 - Sanitizer Pump Assembly 1 0503756 MOTOR, INJECTOR PUMP 1 2 0706635 TUBE, ELEMENT ASSEMBLY 45CC 13

Page 83

70Control Panel - UH200B, UH20012332657510889911104

Page 84 - Panel Assembly - All Models

71Item Part Description Qty. No. No. UH200B, UH200 - Control Panel 1 0512221 SWITCH, ROCKER DPDT 250V NEON 12 0512213 SWITCH, PIEZIO 23 0512

Page 85 - All Models - Panel Assembly

ivModel DescriptionsModel DescriptionsUH-200B, UH-170B, UH-100BHigh temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster h

Page 86 - Door Assem,bly - All Models

72Control Panel - UH170B, UH17079836125347

Page 87 - All Models - Door Assembly

73Item Part Description Qty. No. No.UH170B, UH170 - Control Panel1 0512221 SWITCH, ROCKER DPDT 250V NEON 12 0512214 SWITCH, PUSH-BUTTON, GREEN

Page 88

74Control Panel - UH100B, UH100, UL100125483766

Page 89

75Item Part Description Qty. No. No.UH100B, UH100, UL00 - Control Panel1 0512221 SWITCH, ROCKER DPDT 250V NEON 1 (UH100B, UH100)---- 0512222

Page 90

76Panel Assembly - All Models15691112131516171412237784991091313121312

Page 91 - Timing Charts

77Item Part Description Qty. No. No.All Models - Panel Assembly 1 109812 GAUGE, PRESSURE 0-60PSI 12 111100 FITT COMP 1/4OD X 1/8MPT ELL J 1

Page 92 - UL100 - All S/N's

78 Door Assem,bly - All Models123456789109

Page 93

79Item Part Description Qty. No. No. All Models - Door Assembly1 0312172 HANDLE, DOOR CHAMPION 12 0501408 SCREW, TRUSS SLOT SS 8-32 X 1/4 23

Page 94

80Dish Racks, Line Strainer, PRV1234

Page 95

81Item Part Description Qty. No. No. Dish Racks, Line Strainer, PRV1 101273 DISH RACK, FLAT-BOTTOM AR 2 101285 DISH RACK, PEG AR3 104421 S

Page 96

1NOTE:The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by

Page 97

82This Page Intentionally Left BlankBlank Page

Page 98

83 Electrical SchematicsElectrical Schematics and Timing ChartsIllustrations PageLow Temperature Model - UL100 (All S/N's) ...

Page 99 - All Models - Timing Chart

84Low Temperature Undercounter - All S/N’sUL100 - All S/N's

Page 100 - Intentionally

85UH100B, UH100 Built Prior to S/N W14236 UH100B, UH100 Built Prior to S/N W14236

Page 101 - Basic Service

86UH100B, UH100 - Beginning with S/N W14236 and AboveFor Machines beginning with S/N W14236 and above

Page 102 - Service Bulletin

For Machines prior to S/N W1423687 Built Prior to S/N W14236 - UH170B, UH170

Page 103 - DISPLAY CODE CAUSE

88UH170B, UH170 Beginning with S/N W14236 and AboveUH170B, UH170 Beginning with S/N 14236

Page 104 - Timer Connection Diagram

89Item Part Description Qty. No. No.89UH200B, UH200 - Built Prior to S/N W14236LOW VOLTAGE SECTIONMAXIMUM OVERCURRENTPROTECTION 40 AMPSMINIMUM CIRC

Page 105 - Troubleshooting Guide

90Beginning with S/N 14236 and AboveUH200B, UH200 - Beginning with S/N W14236 and Above

Page 106 - Open the door

91 All Models - Timing Chart

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